Wednesday, 14 January 2015

Rear seat delete

Rear delete kit required...

Got some 6mm ply wood as it was the lightest I could find and I am partly past caring for weight so much at this moment. So I made a paper template, cut 3 sections of ply wood


I then used some aluminium brackets bent at 135 degrees to sort the front section and then some hinges in the middle, the sections were then trimmed in carpet 



The back was then trimmed in black ultra suede to cover the inside plywood. I then coloured the staples in after the photo


I then installed the cover, was a pain to get it past the roll cage but after a few attempts I found how to install it but it was tight. Even the lid only opens till it hits the roll cage, not bother as I am not sure I will use the storage for much anyway







Now I need to make a boot carpet as the one I have is a little tatty having spent loads of time in the garage and being 13 years old. Then time to finish the pillars and time for a big clean inside, drivers seat and steering wheel - probably loads more too 

Sunday, 4 January 2015

More interior

With the roof liner all in sections the time came to bond it all together and fibreglass the rear to keep it all fixed together, the liner has been left in 2 sections which will be connected in the car when the unit is trimmed. The reason its in 2 sections else I would not be able to fit the liner about the roll cage


Rear panels have both been cut about the roll cage and trimmed in carpet also a tray from the R56 GP has been fitted and over the next few weeks I will make a cover.



Interior now looking so much more complete, things feel like they are really moving now



Wednesday, 31 December 2014

headlining layout

Having taken two headlining and cut them up to fit the cars larger roof skin I started to place them in the car, at the moment they are just taped into place but as they are made of GRP they will be fibre glassed together when I next have time

The front section went in really well and actually did not need any tape as the fit was quite tight. All the panels fit flush although without them being fixed they do move about a little

The A pillar covers were cut down to the new height, then plastic welded back together which went really well, ready for a sand and then they will be re-trimmed


The rear section was made of quire a few different sections, I can imagine that this will not be much fun bonding it all together but will be worth it.


Once bonded together I will re-trim in a ultra suede to finish.


Monday, 29 December 2014

Interior

Recently I have been working on the interior, there is still a lot to do on the inside

Rear interior panels, cut about the roll cage, this was a tricky job. Once cut the panels they were covered in carpet to match the rear and make them more durable than the painted finish they had


Because the roof is lower it is wider and longer so I had to take a couple of roof liners and cut them to suite. First I set about marking the first out.


The sections all cut got fitted into the car which meant I was able to measure all the gaps. I now need to go away and get the sections sorted, this will be a task for another day


Gaiters all made, been a while since I last made a set but I actually enjoyed it this time


Interior coming together, a lot of the parts will need a good wash as they are quite dusty