Wednesday, 18 May 2011

Engine tart up P1

After spending quite a lot of time cleaning the engine block I was able to mask it up and apply the first coat of engine enamel.

While the engine was drying I turned my attention to the alternator which I had stripped, cleaned and painted a few weeks ago, with several coats cured I rebuilt it

Sunday, 15 May 2011

Convertible boot

Spent today out and about mostly, managed to spend a few hours in mini matts scrap yard finding bits for both my MG and the mini and also managed to collect from someone else 2 brand new front screens ready for cutting


Over the last few weeks I have been thinking about the boot I had made and the fact with the car slammed on the floor the boot hatch will only open to my chest which makes this almost useless so I was left with the decision to either weld shut the boot or find another way of making a boot.

I decided that I would look into the convertible boot as a fitting, I spent some time at the himley hall show looking at the metalwork, hinges fixinxg etc and also spent time talking with matt again. We both thought it could be done quite easily.

I cut the sections I needed from the back of a crash damaged mini and brought them back to the unit with me.

Firstly I spot welded the top section of the old tailgate in place and roughly chopped the bottom section off, I will be rebuilding so will need to trim it back further once I have the seal from the dealer.

I then removed the hinge brackets from the rear end I chopped out and welded them to the car, this was quite easy to locate and fix in place.This would have been even easier if the spot weld drill was not already blunted to start, maybe I should order some more...


Next I had to modify the strap and catch bracket as the rear of the convertible is a different shape, so after modification it was welded in and it works well. I spent quite a while moaning about the supports either side the they were too long, then I realised they were connected to each other so when I pulled the two cords together not surprising really they were the correct length.

New convertible boot fitted and I like it a lot, I am going to leave the top fixed I think though with me that could always change. Just have one more catch to weld in and its done
Thank you for reading

Sunday, 1 May 2011

roof skin smoothing

With the sections of the roof joined I decided that I was going to make a mould off the roof once I have the shape correct. The plan will be to make a full replacement carbon fibre roof skin but first I have to ensure that the shape is correct and smooth so this means many hours of filling and sanding, its not going too bad but I can see this going on for quite a while yet.
While the roof is drying I have also been building the front of the car back together and I decided that the scuttle vents I had made are going to be moulded in. The aim will be to build the car up over the next few weeks to get all the bodywork done and sorting the other issues such as the windscreen wipers which still need to be worked out.




Lots to do over the coming weeks but this it should be rewarding

Soda electrolysis results

After a few hours it is quite clear to see that it has started to work, the rust is drawn from the component to the scrap positively charged metal.

Over the next 72 hours the part was left in the tub 


The Part was taken out after its time in the tub, it was then washed with clean water. With the part cleaned it was dried and then I prepared it ready for paint